PS Foam Tray Machinery Food Container Making Machine MT105/120
1.Economic PS Foam Food Container Vacuum Forming Production Line 4 sets of Machines:
A. MT105/120 PS Foam Sheet Extruder
B. MT-1100x1250 Semi Automatic Vacuum Forming Machine
C. MT-1100/1350x2 Hydraulic Cutting Off Machine
D. MT105 Single Screw Granule Maker
2. Work flow:
Raw material (PS Granule Etc.)---PS Foam Sheet Extruder---Foam Sheet------Foam Container--Semi Automatic Vacuum Forming Machine --Formed PS Foam sheet--Cutting Off Machine--PS Foam Food Container, Tray, ect.--The scrap go to Granule Maker
3. Spec. of Machines:
A. MT105/120 PS Foam Sheet Extruder
PS Foam Sheet Extruder uses a tandem screw technology to produce fine-block cell-structured extruded polystyrene foam sheet with high strength and a pearl and even surface, in a continuous roll,from polystyrene injection an eco-friendly blowing gas and additives. It has a user friendly
operating system with inverter controlled driving, digital temperature control and so on,from this machine you can get the PS Foam sheet by rolls,the PS Foam Sheet can be used for food container, tray,plate and packing ect.
PS Foam Sheet Extruder Picture:
Technical Data:
B. MT-1100/1250 Semi Automatic Vacuum Forming Machine
Semi Automatic Vacuum Forming Machine picture:
Technical Data:
C. Recycling Machine Unit include Crusher
Recycling Machine Unit include Crusher is designed to reclaim the foamed polystyrene materials(scrap) almost identically to new ones with its own superior filtering performance. Make granule to use for extruder again.
Technical Data:
4. Our Advantages:
A. Machine advantage:
In order to assure the reliability of the equipment operation,the main electric components adopt:German Siemens frequency exchanger, Japanese Mitsubishi PLC, Japanese Omron servo motor, Japan RKC temperature control etc.
the operation of the equipment is more humanizing, handle easily and simple to operate. The frame structure of our machines are magnificent strong and adopts superior materials to ensure the stability of equipment operation.
The operation of the equipment is more humanizing, handle easily and simple to operate.Especially our Fully Automatic Vacuum forming machine,only need 2 workers,you can reach your goal.
As the professional Plastic machine manufacturer, we keep pace with time, and keep the technical research.
B. Services Advantage:
We are professional in providing TURN-KEY project, from raw material,formulation,machineries to finished products,until now we have many sucessful turn-key project all over the world,like Nigeria,Egpty,
Vietnamese,Pakistan,Mozambique and so on.
As a machine user,you will pay more attention to the after-sales services, in order to serve our customers,we provide 24 hours on-line after-sales services to save our customers' time.
5. Trouble Shooting:
If the sheet has wave, how to solve the problem?
Pls check the gas volume in, check the temperature, check the cooling water system.
Could be the LNG worked as foam agent instead of the butane gas.
Yes, but its much be in liquid station, and the purity will be higher.
what is the advantage from foam box to the paper box?
A:
1) The paper box easy to be breeding the bacteria..as the character of paper pulp
2) Foam box, heat-resist, and soft, hard to be breeding the dirty, also only after 240degree, the plastic could be make the bad to the man or circumstance , but the temperature of food can not be reach this.
6.Customer's frequently asked questions
A. We are new in this field,how can we set up a facotry?
Dear, don't worry, we did many turn-key project from 2008 until now, we have enough experience for helpping you setting up a new facotry,and we can provide the raw material(GPPS,HIPS,mastbatch and so on),formulations,machines,and your factory desin & layout, and we will arrange our engineers go to your factory for installation and trainning, you have Melite Team,take it easy, we are at your services all the time.
B. When your engineers are in our factory, everything is going on well, after they leave our factory,our workers can not operate the machines,what shall we do?
Firstly,we will let our 24 hours on-line services team to help you check which kind of problem you meet, if we can not solve the problem online, we will arrange our engineer fly to your site to solve your problem asap,your problem is our problem, Melite and You are together like a family forever.
For More information pls contact:
Hannah Cao
Sales Manager
Mobile:+86-15253509845
1.Economic PS Foam Food Container Vacuum Forming Production Line 4 sets of Machines:
A. MT105/120 PS Foam Sheet Extruder
B. MT-1100x1250 Semi Automatic Vacuum Forming Machine
C. MT-1100/1350x2 Hydraulic Cutting Off Machine
D. MT105 Single Screw Granule Maker
2. Work flow:
Raw material (PS Granule Etc.)---PS Foam Sheet Extruder---Foam Sheet------Foam Container--Semi Automatic Vacuum Forming Machine --Formed PS Foam sheet--Cutting Off Machine--PS Foam Food Container, Tray, ect.--The scrap go to Granule Maker
3. Spec. of Machines:
A. MT105/120 PS Foam Sheet Extruder
PS Foam Sheet Extruder uses a tandem screw technology to produce fine-block cell-structured extruded polystyrene foam sheet with high strength and a pearl and even surface, in a continuous roll,from polystyrene injection an eco-friendly blowing gas and additives. It has a user friendly
operating system with inverter controlled driving, digital temperature control and so on,from this machine you can get the PS Foam sheet by rolls,the PS Foam Sheet can be used for food container, tray,plate and packing ect.
PS Foam Sheet Extruder Picture:
Technical Data:
Components: | |
| A.Mixer | |
| Hopper Capacity | 300-500kg/ hopper (controlled by time relay) |
| Motor | 1 set, 4-pole, 3kw |
| B. Automatic Feeding System | |
| Automatic Self-control System | |
| Motor | 1 set, 6-pole, 1.1kw |
| C. NO.1 Extruder | |
| Screw Diameter | Φ105mm |
| L/D | 30:1 |
| Screw Material | 38CrMoAlA adopt Nitrogenous treatment |
| Heating zones | 6 zones |
| D. NO.2 extruder | |
| Screw Diameter. | Φ120mm |
| L/D | 32:1 |
| Material | 38CrMoAlA adopt Nitrogenous treatment |
| Heating zones | 6 zones |
| Pressure gauge | 1pc |
| E. Cooling System | |
| Hollowness water circulation cooling | 1 set, as the dimensions by the customers |
| F. Hauling-off System | |
| Rubber Roller | 3 pcs, (according customer's requirement) |
| Traction Speed | 3-31m/min |
| Motor | 1x 4-pole, 3 kw (controlled by frequency changer) |
| G. Winding Device | |
| Winding Pneumatic Shaft | 2 pcs (according customer's requirement) |
| Torque motor | 2sets |
| H. Die Material | |
| Installation Power | 200kw |
| Central height | 1000mm |
| I. Weight | 8 T |
B. MT-1100/1250 Semi Automatic Vacuum Forming Machine
Semi Automatic Vacuum Forming Machine picture:
Technical Data:
| A.Control system | |
| Automatic Control Cabinet | 1 set |
| automatic Temperature Control Cabinet | 1 set |
| PLC controller | Adopt Emerson USA |
| B.Automatic Pneumatic Feeding device | 1 set |
| Feeding length can be adjusted. | |
| C.Heating System | 2sets |
| Subsidiary Heating Zone /2 sets | Adopt the far infrared radiation tile. |
| D. Forming System | Adopt hydraulic cyclinder drive |
| Motor | 2 sets 7 kw |
| Hydraulic stations | 2 sets |
| E.Cutting off System | Adopt hydraulic drive |
| Cutting off area | 1040mmx1250mm |
| Cutting off speed | 3-4 s/mould |
| F.Stacking System | |
| Robot manipulator | Servo motor control, Japan Omron Brand |
| Automatically stack | Adjustable,as customers' need |
| Automatic counting system | Adjusted, according to the customers' need |
| Automatically conveyor | Double Conveyor on two sides. |
| Controlled by Frequency Exchanger, Emerson USA Brand | |
| G.Scrap rolling system | Automatically Crusher system on line |
| Automatically recycling system on line with pipes. | |
| K.Crusher in line | |
| Installation Power | 11KW |
| Fully automatic conveying | 1 set |
| Size | 2m*2m*1.6 |
| Weight | 0.7T |
C. Recycling Machine Unit include Crusher
Recycling Machine Unit include Crusher is designed to reclaim the foamed polystyrene materials(scrap) almost identically to new ones with its own superior filtering performance. Make granule to use for extruder again.
Technical Data:
| A. Crusher | |
| Installation Power | 11 KW |
| Fully automatic conveying | 1 set |
| Size | 2mx2mx1.6m |
| Weight | 0.7T |
| B. Granule Maker | |
| No.1 Extruder | |
| Screw | Φ150 x1 set |
| No.2 Extruder | |
| Screw | Φ120 x1 set |
| Reducer | 2 sets |
| Motor | 1 set 4 pole,15kw |
| Motor | 1 set 4 pole ,7.5kw |
| Electrical cabinet | 1 set |
4. Our Advantages:
A. Machine advantage:
In order to assure the reliability of the equipment operation,the main electric components adopt:German Siemens frequency exchanger, Japanese Mitsubishi PLC, Japanese Omron servo motor, Japan RKC temperature control etc.
the operation of the equipment is more humanizing, handle easily and simple to operate. The frame structure of our machines are magnificent strong and adopts superior materials to ensure the stability of equipment operation.
The operation of the equipment is more humanizing, handle easily and simple to operate.Especially our Fully Automatic Vacuum forming machine,only need 2 workers,you can reach your goal.
As the professional Plastic machine manufacturer, we keep pace with time, and keep the technical research.
B. Services Advantage:
We are professional in providing TURN-KEY project, from raw material,formulation,machineries to finished products,until now we have many sucessful turn-key project all over the world,like Nigeria,Egpty,
Vietnamese,Pakistan,Mozambique and so on.
As a machine user,you will pay more attention to the after-sales services, in order to serve our customers,we provide 24 hours on-line after-sales services to save our customers' time.
5. Trouble Shooting:
If the sheet has wave, how to solve the problem?
Pls check the gas volume in, check the temperature, check the cooling water system.
Could be the LNG worked as foam agent instead of the butane gas.
Yes, but its much be in liquid station, and the purity will be higher.
what is the advantage from foam box to the paper box?
A:
1) The paper box easy to be breeding the bacteria..as the character of paper pulp
2) Foam box, heat-resist, and soft, hard to be breeding the dirty, also only after 240degree, the plastic could be make the bad to the man or circumstance , but the temperature of food can not be reach this.
6.Customer's frequently asked questions
A. We are new in this field,how can we set up a facotry?
Dear, don't worry, we did many turn-key project from 2008 until now, we have enough experience for helpping you setting up a new facotry,and we can provide the raw material(GPPS,HIPS,mastbatch and so on),formulations,machines,and your factory desin & layout, and we will arrange our engineers go to your factory for installation and trainning, you have Melite Team,take it easy, we are at your services all the time.
B. When your engineers are in our factory, everything is going on well, after they leave our factory,our workers can not operate the machines,what shall we do?
Firstly,we will let our 24 hours on-line services team to help you check which kind of problem you meet, if we can not solve the problem online, we will arrange our engineer fly to your site to solve your problem asap,your problem is our problem, Melite and You are together like a family forever.
For More information pls contact:
Hannah Cao
Sales Manager
Mobile:+86-15253509845